Airtrol Components, Inc. | Regulators & Valves

Regulators & Valves

Airtrol pressure regulators and vacuum regulators reduce a variable supply to a steady output setting. Pressure applications include Oxygen concentrators, ventilators, HVAC systems and custom machinery. Vacuum applications include medical equipment, pick ‘n place, laboratory instruments and process control. Several output ranges up to 90 Psi (pressure) and 30″Hg (vacuum). Various adjustment styles and factory preset models. Available mounting styles are panel, base or manifold. Special options include a brass adjustment shaft and Oxygen clean parts.

Pressure regulators consist of three primary elements: a pressure-reducing element, a pressure-sensing element (e.g., diaphragm or piston), and a reference force element. In operation, the reference force element prompts the reducing element to open. The air flowing into the valve presses against the sensing element, which then prompts the valve to close when pressure levels reach a set standard.

When used within pneumatic systems, these devices result in the following:

Better system operator safety
Lower system operating costs
Greater consistency in air flows and pressures

Product Lineup

R-800 Series Miniature Precision Pressure Regulator – 1/8 NPT Ports

The R-800 series regulators offer high performance in a compact size. 1/8-27 NPT ports allow the use of a wide range of fittings for design flexibility.

R-800 Series

Regulator Type: Constant Bleed, Relieving
Wetted Materials: Polysulfone, Buna-N, EPDM, Acetal, Polyurethane, Stainless steel
Supply Consumption: < 9 SCIM (150 cc/min) @ 30 PSI (207 kPa) supply, < 21 SCIM (350 cc/min) @ 100 PSI (689 kPa) supply
Max Supply: 150 PSI (1.03 MPa)
Temperature Range: 40° – 150° F (4° – 66° C)
Effect Of Supply Variation: < 0.05 PSI (0.35 KPa) per 10 PSI (68.9 kPa) supply change when dead-ended
Repeatability: < +/- 0.1 PSI (0.69 kPa) when supply is removed and re-applied
Sensitivity: 1″ H2O (0.25 kPa)
Maximum Flow: 2.5 cu.ft./min. (70 LPM)
Relief Capacity: 0.5 cu.ft./min. (14 LPM) with outlet 5 PSI (34.5 kPa) above set-point
Recommended Filtration: 5 micron

R-810 Series

Regulator Type: Non-bleed, non-relieving
Note: R-810 series regulators are not recommended for dead-end, no flow applications. A downstream relief of 5 cc/min is recommended.
Repeatability: < +/- 0.25 PSI (1.72 kPa) when supply is removed and re-applied
Maximum Flow: 1.0 cu.ft./min. (28 LPM)
Effect Of Supply Variation: < 0.1 PSI (0.69 kPa) per 10 PSI (68.9 kPa) supply change
All other specifications remain the same as the R-800 Series

R-820 Series

Regulator Type: Non-bleed, relieving
Supply Consumption: (see note) < 0.3 SCIM (5 cc/min.)
Repeatability: < +/- 0.25 PSI (1.72 kPa) when supply is removed and re-applied
Effect Of Supply Variation: < 0.1 PSI (0.69 kPa) per 5 PSI (34.5 kPa) supply change
Sensitivity: 2″ H2O (0.5 kPa)

Features:

Twenty turn hysteresis free adjustment allows pressure settings to 1″ WC resolution.
Four adjusting styles allow maximum design flexibility. The non-rising stem is available with an attractive knob, or plain, allowing installation of OEM knobs. Also available is a flush adjusting shaft, for applications where pressure settings are changed less frequently. Factory pre-set “tamperproof” models are also available. (See drawings)
Mounting options include panel mount, through a 9/16″ hole (nut included), and base mount, through 4 holes 0.125″ dia. (See drawings)
Plastic construction – corrosion resistant wetted materials.
High accuracy – Low effect of supply variation on output.
Low cost – Perfect for OEM applications.

R-900 Series Miniature Precision Pressure Regulator – 10-32 Ports

The R-900 Series regulators are designed for applications requiring miniature size, light weight, and precision. 10-32 ports accommodate a wide range of miniature fittings, including Airtrol Components B-062 and B-125 barbed fittings.

R-900 Series

Regulator Type: Constant Bleed, Relieving
Wetted Materials: Polysulfone, Buna-N, EPDM, Acetal, Polyurethane, Stainless steel
Supply Consumption: < 9 SCIM (150 cc/min) @ 30 PSI (207 kPa) supply, < 21 SCIM (350 cc/min) @ 100 PSI (689 kPa) supply
Max Supply: 150 PSI (1.03 MPa)
Temperature Range: 40° – 150° F (4° – 66° C)
Effect Of Supply Variation: < 0.07 PSI (0.48 KPa) per 10 PSI (68.9 kPa) supply change When dead-ended
Repeatability: < +/- 0.1 PSI (0.69 kPa) when supply is removed and re-applied
Sensitivity: 1″ H2O (0.25 kPa)
Maximum Flow: 2.3 cu.ft./min. (65 LPM)
Relief Capacity: 0.5 cu.ft./min. (14 LPM) with outlet 5 PSI (34.5 kPa) above set-point
Recommended Filtration: 5 micron

R-910 Series

Regulator Type: Non-bleed, non-relieving
Note: R-910 series regulators are not recommended for dead-end, no flow applications. A downstream relief of 5 cc/min is recommended.
Repeatability: < +/- 0.25 PSI (1.72 kPa) when supply is removed and re-applied
Maximum Flow: 1.0 cu.ft./min. (28 LPM)
Effect Of Supply Variation: < 0.1 PSI (0.69 kPa) per 10 PSI (68.9 kPa) supply change
All other specifications remain the same as the R-900 Series

R-920 Series

Regulator Type: Non-bleed, relieving
Supply Consumption: (see note) < 0.3 SCIM (5 cc/min.)
Repeatability: < +/- 0.25 PSI (1.72 kPa) when supply is removed and re-applied
Effect Of Supply Variation: < 0.1 PSI (0.69 kPa) per 5 PSI (34.5 kPa) supply change
Sensitivity: 2″ H2O (0.5 kPa)
All other specifications remain the same as the R-900 Series

Features:

Twenty turn hysteresis free adjustment allows pressure settings to 1″ WC resolution.
Four adjusting styles allow maximum design flexibility. The non-rising stem is available with an attractive knob, or plain, allowing installation of OEM knobs. Also available is a flush adjusting shaft, for applications where pressure setting is changed less frequently. Factory pre-set “tamperproof” models are also available.
Three mounting options include panel mount, through a 9/16″ hole (nut included), and base mount, through 4 holes 0.125″ dia. and manifold mount(See drawings)
Plastic construction – corrosion resistant wetted materials.
High accuracy – Low effect of supply variation on output.
Low cost – Perfect for OEM applications.

F-4103 Series Spring Biased Comparators

Airtrol Components F-4103 Series spring biased comparators are essentially a regulator with an adjustable bias (positive or negative), and a control or pilot input. Standard units offer a 1:1 ratio, plus or minus the initial bias. Special 3:1 and 5:1 ratio units are also available. Perfect for HVAC applications, and unique control applications requiring a positive or negative offset. Non-rising stem is available with an attractive knob, plain (allowing installation of OEM knobs) or flush for “back panel” installations.

Regulator Type: Constant Bleed, Relieving
Wetted Materials: Polysulfone, Silicone, Stainless steel
Supply Consumption: See Graph
Max Supply: 35 PSI (242 kPa)
Temperature Range: 40° – 150° F (4° – 66° C)
Effect Of Supply Variation: < 0.02 PSI (0.14 kPa) per 1 PSI (6.89 kPa) supply change when dead-ended
Repeatability: < +/- 0.05 PSI (.35 kPa)
Drift: < .03 PSI (.21 kPa) after 24 hours
Recommended Filtration: 5 micron

4104 Series Pressure & Vacuum Regulators

Airtrol 4104 series pressure and vacuum regulators are designed for applications requiring very low output settings and low flow. Full scale ranges as low as 1.5 psi pressure and 3″ Hg vacuum are available. Settings as low as 1″ WC are easily maintained with both. Both units will also accept a pilot input, allowing pneumatic control of the output setting (see schematics). Hysteresis free adjustments are made through a non-rising stem, available with an attractive knob, plain (to allow the installation of OEM knobs) or flush for “back panel” applications.
R-4104 Series (Pressure)

Regulator Type: Constant Bleed, Relieving
Wetted Materials: Polysulfone, Silicone, Stainless steel
Supply Consumption: See Graph
Max Supply: 35 PSI (242) kPa)
Temperature Range: 40° – 150° F (4° – 66° C)
Effect Of Supply Variation: < 0.02 PSI (0.14 kPa) per 1 PSI (6.89 kPa) supply change when dead-ended
Repeatability: < +/- 0.05 PSI (.35 kPa)
Drift: < .03 PSI (.21 kPa) after 24 hours
Recommended Filtration: 5 micron

V-4104 Series (Vacuum)

Max Supply: 30″ (760 mm) Hg
Effect Of Supply Variation: < 0.01″ (0.254 mm) Hg per 5″ (127 mm) supply change when dead-ended
Repeatability: < +/- 0.03″ (0.76 mm) Hg
Drift: < .05″ (1.27 mm) Hg after 24 hours
All Other Specifications Remain The Same As Pressure Version

V-800 Series Miniature Precision Vacuum Regulator – 1/8 NPT Ports

The V-800 Series vacuum regulators are designed for applications requiring high precision in a miniature package. Hysteresis free adjustments are made through a non-rising stem. Available with an attractive knob, or plain, allowing installation of OEM knobs. Also available is a flush adjusting shaft, and factory pre-set tamper-resistant models. Units may be base mounted or panel mounted.

Regulator Type: Constant Bleed, Relieving
Wetted Materials: Polysulfone, Buna-N, EPDM, Acetal, Polyurethane, Stainless steel
Supply Consumption: < 16 SCIM (260 cc/min) @ 30″ (760 mm) Hg supply
Max Supply: 30″ [760 mm] Hg
Temperature Range: 40° – 150° F (4° – 66° C)
Effect Of Supply Variation: < 0.03″ (.76 mm) per 5″ (127 mm) Hg supply change when dead-ended
Repeatability: < +/- 0.05″ (1.25 mm) Hg when supply is removed and re-applied
Sensitivity: 1″ (25.4 mm) H20
Maximum Flow: 1.0 cu.ft./min. (28 LPM)
Recommended Filtration: 5 micron

V-900 Series Miniature Precision Vacuum Regulator – 10-32 Ports

The V-900 Series vacuum regulators are designed for applications requiring high precision in a miniature package. Hysteresis free adjustments are made through a non-rising stem. Available with an attractive knob, or plain, allowing installation of OEM knobs. Also available is a flush adjusting shaft, and factory pre-set tamper-resistant models. Units may be base mounted, panel mounted, or manifold mounted.

Regulator Type: Constant Bleed, Relieving
Wetted Materials: Polysulfone, Buna-N, EPDM, Acetal, Polyurethane, Stainless steel
Supply Consumption: < 16 SCIM (260 cc/min) @ 30″ (760 mm) Hg supply
Max Supply: 30″ [760 mm] Hg
Temperature Range: 40° – 150° F (4° – 66° C)
Effect Of Supply Variation: < 0.03″ (.76 mm) Hg per 5″ (127 mm) Hg supply change when dead-ended
Repeatability: < +/- 0.05″ (1.25 mm) Hg when supply is removed and re-applied
Sensitivity: 1″ (25.4 mm) H20
Maximum Flow: 0.8 cu. ft./min. (22.5 LPM)
Recommended Filtration: 5 micron

RV-5200, RV-5300 Miniature Relief Valve

The RV-5200 and RV-5300 Series operate as either a relief valve or low flow back pressure regulators. Adjustments are made through a non-rising stem available with an attractive knob, plain to allow insulation of OEM knobs, or flush for “back panel” applications. A typical application would be the use of a unit between a compressor and a load to prevent the compressor from “loading up” when dead-ended.

Wetted Materials: Polysulfone, Silicone, Buna-N
Temperature Range: 40° – 150° F (4° – 66° C)
Repeatability: < +/- 1% F.S. (Operating characteristics are influenced by flow and outlet restriction)
Flow Capacity:
- 10-32 port= .6 CFM (16 LPM) @ 30 PSI (207 kPa) set
- 1/8″ NPT port= .7 CFM (19 LPM) @ 30 PSI (207 kPa) set

S-5200, S-5300 Miniature Sequence Valve

The S-5200 and S-5300 Series are designed for applications requiring precise sequencing of pneumatic control circuits. Sequencing and deadband characteristics can be tuned by varying the output restriction. Adjustments are made through a non-rising stem, available with an attractive knob, plain to allow the insulation of OEM knobs or flush for “back panel” applications.

Wetted Materials: Polysulfone, Silicone, Buna-N
Temperature Range: 40° – 150° F (4° – 66° C)
Repeatability: < +/- 1% F.S. (Operating characteristics are influenced by flow and outlet restriction)
Flow Capacity:
- 10-32 port= 2.0 CFM (56 LPM) with supply 10 PSI above set-point
- 1/8″ NPT port= 2.3 CFM (65 LPM) with supply 10 PSI above set-point

CV-125 Check Valve

A check valve is a type of valve that allows fluids to flow in one direction but closes automatically to prevent flow in the opposite direction (backflow).